Polaris Sportsman 550 EFI Manuale Utente

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

7SAFETYSafety TrainingATV safety training is a top priority for Polaris. Polaris strongly encourages you and any family members who will be riding the

8SAFETYSafe Riding GearAlways wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury.He

9SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. When-ever riding a Polaris vehicle, always wear sha

10SAFETYSafety WarningsFailure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serio

11SAFETYSafety WarningsHandling GasolineGasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution wheneve

12SAFETYSafety WarningsProtective ApparelRiding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a seri

13SAFETYSafety WarningsCarrying a Passenger in the Cargo BoxA passenger riding in the cargo box could fall from the vehicle unexpectedly or may contac

14SAFETYSafety WarningsPhysical Control of the ATVRemoving even one hand or foot can reduce ability to control the vehicle or could cause loss of bala

15SAFETYSafety WarningsImproper Hill ClimbingImproper hill climbing could cause loss of control or overturn. Always follow proper procedures for climb

A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or

16SAFETYSafety WarningsStalling While Climbing a HillStalling, rolling backwards or improperly dismounting while climbing a hill could cause an overtu

17SAFETYSafety WarningsOperating on Slippery TerrainFailure to use extra caution when operating on excessively rough, slippery or loose terrain could

18SAFETYSafety WarningsImproper Tire MaintenanceOperating this ATV with improper tires or with improper or uneven tire pressure could cause loss of co

19SAFETYSafety WarningsOperating Through Deep WaterOperating the ATV through deep or fast-flowing water could cause the tires to float, causing loss o

20SAFETYSafety WarningsOperating on Frozen Bodies of WaterOperating on frozen bodies of water may result in serious injury or death if the ATV and/or

21SAFETYSafety WarningsOperating a Damaged ATVOperating a damaged ATV can result in an accident. After any overturn or accident, have a qualified serv

22SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label

23SAFETYSafety Labels and LocationsAge 16 WarningWARNINGOperating this ATV if you are under the age of 16 increases the chances of severe injury or de

24SAFETYSafety Labels and LocationsPassenger Safety//Discretionary WarningWARNINGPASSENGER SAFETYTo reduce the risk of SEVERE INJURY or DEATHNEVER CAR

25SAFETYSafety Labels and LocationsTire Pressure/Load WarningWARNINGImproper tire pressure or overloading can cause loss of control. Loss of control c

The text is printed on 100% recycled with 40% post-consumer waste (PCW).

26SAFETYSafety Labels and LocationsRack Warning, FrontWARNINGDO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injur

27SAFETYSafety Labels and LocationsBox WarningWARNINGRemove flammable material containers from box before filling.WARNINGPassengers can be thrown off.

28FEATURES AND CONTROLSSwitchesMode/Reverse Override SwitchThis vehicle is equipped with a reverse speed limiter system.To gain additional wheel speed

29FEATURES AND CONTROLSSwitchesMain Key SwitchUse the main key switch to start the engine. See page 57.4X4 SwitchUse the 4X4 switch to engage ADC 4X4,

30FEATURES AND CONTROLSThrottle LeverOperating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or

31FEATURES AND CONTROLSBrake LeverOperating the ATV with a spongy brake lever can result in loss of braking, which could cause an accident. Never oper

32FEATURES AND CONTROLSMaster Cylinder/Brake FluidAn over-full master cylinder may cause brake drag or brake lock-up, which could result in an acciden

33FEATURES AND CONTROLSParking BrakeLocking the Parking Brake1. Place the transmission in PARK.2. Squeeze and release the brake lever two or three tim

34FEATURES AND CONTROLSAuxiliary Foot BrakeAggressively applying the auxiliary brake when backing down a hill may cause rear tipover, which could resu

35FEATURES AND CONTROLSAutomatic Transmission Gear SelectorThe transmission gear selector is located on the right side of the vehi-cle. H: High GearL:

For your nearest Polaris dealer,call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy 55Medina, MN 55340Phone 1-888-704-52

36FEATURES AND CONTROLSAll Wheel Drive SystemThe All Wheel Drive system is controlled by the 4X4 switch.ADC 4X4 ModeWhen the switch is on ADC 4X4, the

37FEATURES AND CONTROLSAll Wheel Drive System2X4 ModeWhen the switch is on 2X4, the ATV is in two-wheel drive at all times. TURF ModeWhen operating in

38FEATURES AND CONTROLSActive Descent Control (ADC) SystemThe ADC system allows engine braking to all four wheels when the vehicle descends a hill or

39FEATURES AND CONTROLSFuel Tank CapRemove the fuel tank cap to add fuel to the fuel tank. Use either leaded or unleaded gasoline with a minimum pump

40FEATURES AND CONTROLSPassenger SeatAlways make sure the passenger seat lock-out is functioning properly before operating with a passenger.Do not ope

41FEATURES AND CONTROLSPassenger SeatSeat Conversion5. Lift the adjustment latch at the top of the passenger backrest. Raise the backrest to the desir

42FEATURES AND CONTROLSFront Rack/CompartmentRelease the front rack latches and remove the rack to gain access to the front compart-ment. To reinstall

43FEATURES AND CONTROLSInstrument ClusterYour ATV is equipped with an instrument cluster that senses vehicle speed from a gear in the transmission. Th

44FEATURES AND CONTROLSInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. All seg-ments will

45FEATURES AND CONTROLSInstrument ClusterRider Information Center4. Fuel Gauge - The segments of the fuel gauge show the level of fuel in the fuel tan

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

46FEATURES AND CONTROLSInstrument ClusterRider Information CenterSpeed Display AreaUse the MODE button to toggle through the speed display options. MO

47FEATURES AND CONTROLSInstrument ClusterRider Information CenterInformation Display AreaUse the SELECT button (SEL) to toggle through the information

48FEATURES AND CONTROLSInstrument ClusterRider Information CenterInformation Display AreaProgrammable Service IntervalWhen the hours of engine operati

49FEATURES AND CONTROLSInstrument ClusterRider Information CenterInformation Display AreaDiagnostic Display ModeThe EFI diagnostic display mode is for

50FEATURES AND CONTROLSInstrument ClusterRider Information CenterDiagnostic Display Code DefinitionsOpen Load: There is a break in the wires that lead

51FEATURES AND CONTROLSInstrument ClusterRider Information Center*Assumes unipolar configuration of stepper motorSportsman X2 550 EFI Diagnostic Codes

52OPERATIONFailure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or

53OPERATIONBreak-In PeriodEngine and Drivetrain Break-in1. Fill the fuel tank with gasoline. See page 39. Always exercise extreme caution whenever han

54OPERATIONPre-Ride ChecklistFailure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accid

55OPERATIONSafe Operation Practices1. Complete the recommended safety training before operating this vehicle. See page 7.2. Do not allow anyone under

2POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-tries Inc.Copyright 2009 Polaris Sales Inc. All information contained with

56OPERATIONKnow Your Riding Area/Tread LightlyFamiliarize yourself with all laws and regulations concerning the opera-tion of this off-road vehicle in

57OPERATIONStarting the Engine1. Position the vehicle on a level surface outdoors or in a well-venti-lated area. 2. Place the transmission in PARK.3.

58OPERATIONDriving Procedures1. Wear protective riding gear. See page 8.2. Perform the pre-ride inspection. See page 54.3. Place the transmission in P

59OPERATIONTurning the VehicleBoth rear wheels drive equally at all times (except when operating in TURF mode). This means that the outside wheel must

60OPERATIONDriving with a Passenger1. Never allow anyone under 12 years of age to ride as a passenger on this 2-up ATV. Make sure any passenger is tal

61OPERATIONDriving with a Passenger12. Do not cross a hillside with a passenger on board. See page 64.13. A passenger should always be seated in the p

62OPERATIONDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow the

63OPERATIONDriving UphillBraking and handling are greatly affected when operating in hilly ter-rain. Improper procedure could cause loss of control or

64OPERATIONDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Av

65OPERATIONDriving DownhillWhen driving downhill, follow these precautions:1. Always check the terrain carefully before descending a hill.2. Never ope

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . .

66OPERATIONTurning Around on a Hill (K-Turn)If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.8

67OPERATIONTurning Around on a Hill (K-Turn)1. Stop and lock the parking brake while keeping body weight uphill.2. Never operate in TURF mode while op

68OPERATIONDriving Through WaterYour ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests. Follow these

69OPERATIONDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area.2

70OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle. Be aware t

71OPERATIONParking on an InclineAvoid parking on an incline if possible. If it's unavoidable, follow these precautions:1. Stop the engine.2. Plac

72OPERATIONHauling CargoOverloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or bra

73OPERATIONHauling CargoNever exceed the weight capacities specified for your ATV on warning labels and in the specifications section of this manual.C

74OPERATIONHauling CargoTowing LoadsAlways attach a towed load to the hitch point. Remove the hitch from the ATV when not towing a trailer. If towing

75OPERATIONHauling CargoDumping Cargo1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an inc

4INTRODUCTIONThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sy

76EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

77MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

78MAINTENANCEPeriodic Maintenance ChartImproperly performing the procedures marked with a Q could result in component failure and cause an accident, w

79MAINTENANCEPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)XEAir filter,main element- Weekl

80MAINTENANCEPeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceQ Have an

81MAINTENANCELubrication GuideCheck and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 77. It

82MAINTENANCEEngine OilOil RecommendationsPolaris recommends the use of Polaris PS-4 PLUS Performance Syn-thetic 2W-50 4-cycle oil or a similar oil fo

83MAINTENANCEEngine OilOil LevelCheck the oil level when the engine is cold. Never check the oil with the engine running. 1. Position the vehicle on a

84MAINTENANCEEngine OilOil and Filter ChangeSee the table on page 81 for fluid recommendations, capacities and plug torques. Always change the oil and

85MAINTENANCEEngine OilOil and Filter Change9. Place shop towels beneath the oil fil-ter. Using an oil filter wrench (avail-able from your Polaris dea

5INTRODUCTIONFailure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. A Polaris ATV is not a

86MAINTENANCETransmission OilPolaris recommends the use of Polaris Synthetic Sportsman XP Trans-mission Fluid for this transmission. See the table on

87MAINTENANCEFront Gearcase (Demand Drive) FluidSee the table on page 81 for fluid recommendations, capacities and plug torques. Always check and chan

88MAINTENANCERear Gearcase OilSee the table on page 81 for fluid recommendations, capacities and plug torques. Always check and change the rear gearca

89MAINTENANCERear Gearcase OilOil Change1. Position the vehicle on a level surface.2. Place a drain pan under the drain hole.3. Remove the drain plug.