Polaris Scrambler 4X4 International Manuale Utente

7SAFETYFailure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or

97MAINTENANCECleaning and StorageStorage TipsInspect and LubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Peri

98MAINTENANCETransporting the VehicleFollow these procedures when transporting the vehicle.1. Stop the engine.2. Place the transmission in gear.3. Loc

99POLARIS PRODUCTSPart NumberDescriptionEngine Lubricant2870791 Fogging Oil (12 oz. Aerosol)2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil

100TROUBLESHOOTINGDrive Belt Wear/BurnPossible Cause SolutionStarting out going up a steep inclineUse low range (if equipped) or turn around using the

101TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionTripped circuit breaker Reset t

102TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with

103TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel Turn fuel valve to reserve, refuelKinked or plugged fuel vent line Ins

104SPECIFICATIONS* Based on EU Directive 76/432/ECScrambler 500 4X4 InternationalMaximum Weight Capacity 275 lbs. (125 kg) (includes weight of opera-t

105SPECIFICATIONSJetting ChartClutching ChartScrambler 500 4X4 InternationalDriving System Type Automatic PVT (Polaris Variable Transmission)Shift Typ

106DECLARATION OF CONFORMITYPolaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A.Telephone 763-542-0500We, Polaris Industries Inc., declare th

8SAFETYSafe Riding GearAlways wear appropriate clothing when riding a Polaris vehicle. Wear protective clothing for comfort and to reduce the chance o

107WARRANTYLIMITED WARRANTYPolaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED WARRANTY on all components of the Pola

108WARRANTYWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caus

109WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESThis warranty also excludes failures resulting from improper lubrication; improper engine timing; imp

110WARRANTYALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR-TICULAR PURPOSE) ARE L

111MAINTENANCE LOGPresent this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with

112MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

113INDEXAAge Restrictions . . . . . . . . . . . . . . . . . 5Air Filter . . . . . . . . . . . . . . . . . . . . . . 68All Wheel Drive Switch . . . .

114INDEXGGasoline Handling . . . . . . . . . . . . . . 15Gear Selector . . . . . . . . . . . . . . . . . . 25Gloves . . . . . . . . . . . . . . .

115INDEXSSide Panel Removal . . . . . . . . . . . . . 61Sidehilling . . . . . . . . . . . . . . . . . . . . . 37Signal Words. . . . . . . . . . . .

9SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. When-ever riding a Polaris vehicle, always wear sha

10SAFETYOperator SafetyRead and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating th

11SAFETYOperator SafetyAlways wear an approved helmet that fits properly. Wear eye protection (goggles or face shield), gloves, boots, long sleeves an

12SAFETYOperator SafetyAlways inspect your Polaris vehicle before each use to verify that it's in safe operating condition. Follow the inspection

13SAFETYOperator SafetyIf the vehicle has been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possib

14SAFETYOperator SafetyAlways follow the procedures outlined in this manual for operating over obstacles. See page 41.Always follow the procedures out

15SAFETYOperator SafetyNever exceed the stated load capacity for your vehicle. Cargo must be properly distributed and securely attached. Reduce speed

16SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label

Pantone 425 CWARNINGImproper vehicle use can result in SEVERE INJURY or DEATH.NEVER operate:S without proper training or instruction.S at speeds too f

17SAFETYSafety Labels and LocationsDiscretionary WarningWARNING• Never operate this ATV on HILLS steeper than 25 degrees 25°. To pre-vent overturn o

18SAFETYSafety Labels and Locations“No Passenger” WarningWARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE

19SAFETYSafety Labels and LocationsAge 16 WarningWARNINGOperating this ATV if you are under the age of 16 increases your chance of severe injury or de

20FEATURES AND CONTROLSSwitchesEngine Stop SwitchThe engine will not start or run when the switch is in the OFF position.OFFRUNPush the stop switch do

21FEATURES AND CONTROLSSwitchesHeadlight SwitchThe lights do not operate unless the main key switch is on and the engine stop switch is in the RUN pos

22FEATURES AND CONTROLSMirrorsUse the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the vehicle.Indicator

23FEATURES AND CONTROLSThrottle LeverPress the throttle lever to increase engine speed and vehicle movement. Release the lever to reduce engine speed

24FEATURES AND CONTROLSBrakesAggressively applying the brakes when backing down a hill may cause rear tipover. Aggressively applying the brakes while

25FEATURES AND CONTROLSBrakesParking BrakeLocking the Parking Brake1. Place the transmission in gear.2. Squeeze and release the brake lever two or thr

26FEATURES AND CONTROLSChokeThe choke assists in starting a cold engine. Refer to the engine start-ing procedure on page 31 for cor-rect choke and thr

The text is printed on 100% recycled with 40% post-consumer waste (PCW).

27FEATURES AND CONTROLSSteering LockLock the steering to prevent unauthorized use or theft of the vehicle.Tip: Place the steering lock keys in a safe

28FEATURES AND CONTROLSAll Wheel Drive (AWD) SystemThe AWD switch may be turned on or off while the vehicle is moving. AWD will not engage until engin

29OPERATIONBreak-In PeriodThe break-in period for your new Polaris vehicle is the first ten hours of operation, or the time it takes to use the first

30OPERATIONPre-Ride ChecklistFailure to inspect and verify that the vehicle is in safe operating condi-tion before operating increases the risk of an

31OPERATIONStarting the EngineEngine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or deat

32OPERATIONStarting the Engine8. Do not press the throttle while starting the engine. Turn the ignition key past the ON position to engage the starter

33OPERATIONDriving Procedures1. Wear a helmet and eye protection. See page 8.2. Sit upright. Keep your feet on the footrests. Keep both hands on the h

34OPERATIONTurning the Vehicle1. Before turning, activate a turn signal to alert oth-ers of your intentions. Activate the left signal before a left tu

35OPERATIONDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow the

36OPERATIONDriving UphillWhenever traveling uphill, follow these pre-cautions:1. Avoid steep hills (25° maximum).2. Check the terrain carefully.3. Avo

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

37OPERATIONDriving on a Sidehill (Sidehilling)Avoid crossing the side of a hill (sidehilling) if possible. If sidehilling is necessary, follow these p

38OPERATIONDriving DownhillWhen driving downhill, follow these precautions:1. Check the terrain carefully.2. Avoid hills with excessively slippery or

39OPERATIONTurning Around on a Hill (K-Turn)If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.1.

40OPERATIONDriving Through WaterYour Polaris vehicle can operate through water with a maximum recommended depth equal to the bottom of the footrests.

41OPERATIONDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area.2

42OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle.2. Always a

43OPERATIONParking on an InclineAvoid parking on an incline if possible. If it's unavoidable, follow these precautions:1. Stop the engine.2. Plac

44OPERATIONHauling CargoOverloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or bra

45OPERATIONHauling CargoLoad DistributionAccessory racks and hitches are available from your Polaris dealer. Read and understand the load distribution

46EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

2POLARIS, THE WAY OUT and SCRAMBLER are registered trademarks of Polaris Industries Inc.Copyright 2009 Polaris Sales Inc. All information contained wi

47MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

48MAINTENANCEPeriodic Maintenance ChartImproperly performing the procedures marked with a  could result in component failure and cause an accident, w

49MAINTENANCEPeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceQ Have an

50MAINTENANCEPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)X Radiator (if applicable)100 H

51MAINTENANCELubrication GuideCheck and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 47. It

52MAINTENANCEEngine OilOil RecommendationsAlways change the oil filter whenever changing oil.Polaris recommends the use of Polaris PS-4 PLUS Performan

53MAINTENANCEOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 47. A

54MAINTENANCEOil and Filter Change8. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it.9. L

55MAINTENANCEOil and Filter ChangeOil Pump PrimingThis priming procedure must be performed whenever the oil hose connection between the oil tank and p

56MAINTENANCETransmission OilAlways check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on pag

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . .

57MAINTENANCETransmission OilOil Change1. Position the vehicle on a level surface.2. Remove the propshaft shield from the right side of the vehicle to

58MAINTENANCEFront Gearcase (Demand Drive) FluidAlways check and change the demand drive fluid at the intervals out-lined in the Periodic Maintenance

59MAINTENANCEBrake FluidCheck brake fluid levels for both brake systems before each ride. Always maintain brake fluid at the recommended level. Do not

60MAINTENANCEBrake FluidHand BrakeThe master cylinder is located on the left handlebar. Maintain the fluid level 6 mm below the top edge of the master

61MAINTENANCEBrakesThe front and rear brakes are hydraulic disc brakes. Both brake systems are self-adjusting.Brake InspectionsPerform the following c

62MAINTENANCEToe AlignmentDo not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized Polaris dealer.Use

63MAINTENANCESteering AssemblyCheck the steering assembly of the vehicle periodically for loose nuts and bolts. If loose nuts and bolts are found, see

64MAINTENANCEThrottle Cable FreeplayAdjust throttle cable freeplay at the handlebar.1. Slide the boots off the inline cable adjuster sleeve. Loosen th

65MAINTENANCETiresOperating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehi

66MAINTENANCETiresWheel Removal1. Position the vehicle on a level surface. Place the transmission in gear. Lock the parking brake.2. Loosen the wheel

4INTRODUCTIONThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sy

67MAINTENANCETiresWheel Nut Torque SpecificationsCheck the wheel nut torques occasionally and when they've been loos-ened for service. Item Torqu

68MAINTENANCEAir Filter1. Remove the seat.2. Release the air box cover clips, and remove the air box cover.3. Loosen the clamp and remove the filter.4

69MAINTENANCEHandlebarsThe handlebars can be adjusted for rider preference.Improper adjustment of the handlebars or incorrect torquing of the adjuster

70MAINTENANCECarburetorYour Polaris vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 1800 meters and at

71MAINTENANCEDrive ChainDrive Chain LubricationThe drive chains are equipped with o-ring-sealed, permanently greased pins and rollers. However, the ou

72MAINTENANCEDrive ChainRear Drive Chain SlackCheck the amount of chain slack in three different locations by moving the vehicle slightly forward to g

73MAINTENANCEDrive ChainRear Drive Chain Slack6. Roll the vehicle forward or back-ward to adjust the chain slack to the proper tension. See the illust

74MAINTENANCECooling SystemThe engine coolant level is controlled, or maintained, by the recovery system. The recovery system components are the recov

75MAINTENANCECooling SystemRadiator CoolantTo ensure that the coolant maintains its ability to protect the engine, Polaris recommends that you drain t

76MAINTENANCELightsHeadlight Beam AdjustmentThe headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the ad

5INTRODUCTIONFailure to follow the warnings in this manual can result in serious injury or death. This Polaris vehicle is not a toy and can be hazardo

77MAINTENANCELightsPoor lighting can result in loss of control or an accident. Lights become dirty during normal operation. Wash the headlights and ta

78MAINTENANCELightsTaillight/Brakelight Lamp Replacement1. Remove the taillight lens cover mounting screws. Remove the lens cover and gasket and set a

79MAINTENANCESpark PlugsSpark Plug RecommendationsRefer to the specifications section beginning on page 104 for the recom-mended spark plug type and g

80MAINTENANCESpark PlugsSpark Plug ConditionNormal Spark PlugThe normal insulator tip is gray, tan or light brown. There will be few combustion deposi

81MAINTENANCEVehicle ImmersionIf your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the ve

82MAINTENANCESpark ArrestorFailure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Never ru

83MAINTENANCEPVT SystemFailure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of the

84MAINTENANCEPVT SystemThe basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requirements. As engine speed inc

85MAINTENANCEPVT SystemPVT DryingThere may be some instances when water is accidently ingested into the PVT system. Use the following instructions to

86MAINTENANCEBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

87MAINTENANCEBatteryBattery Removal1. Place the transmission in gear.2. Lock the parking brake.3. Remove the seat.4. Disconnect the battery hold-down

88MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It c

89MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure

90MAINTENANCEBatteryBattery Charging (Conventional Battery)1. Remove the battery from the vehicle to prevent damage from leak-ing or spilled electroly

91MAINTENANCEBatteryBattery Charging (Sealed Battery)Always verify battery condition before and 1-2 hours after the end of charging.State of ChargeVol

92MAINTENANCECleaning and StorageWashing the VehicleKeeping your Polaris vehicle clean will not only improve its appearance but it can also extend the

93MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.

94MAINTENANCECleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life and

95MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by fogging

96MAINTENANCECleaning and StorageStorage TipsFluid LevelsInspect the fluid levels. Change fluids as recommended in the Periodic Maintenance Chart begi