Polaris 9922462 Manuale Utente

7SAFETYFailure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or

97POLARIS PRODUCTSPart NumberDescriptionEngine Lubricant2870791 Fogging Oil (12 oz. Aerosol)2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil

98TROUBLESHOOTINGDrive Belt Wear/BurnPossible Cause SolutionStarting out going up a steep inclineUse low range (if equipped) or turn around using the

99TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionLow battery voltage Recharge the

100TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with

101TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel Turn fuel valve to reserve, refuelKinked or plugged fuel vent line Ins

102SPECIFICATIONS* Based on EU Directive 76/432/ECTrail Boss 330Maximum Weight Capacity 415 lbs. (188 kg) (includes weight of operator, cargo and acce

103SPECIFICATIONSJetting ChartClutching ChartTrail Boss 330Driving System Type Automatic PVT (Polaris Variable Transmission)Shift Type Side Lever (F/N

104SPECIFICATIONS* Based on EU Directive 76/432/ECTrail Blazer 330Maximum Weight Capacity 275 lbs. (125 kg) (includes weight of opera-tor, cargo and a

105SPECIFICATIONSJetting ChartClutching ChartTrail Blazer 330Driving System Type Automatic PVT (Polaris Variable Transmission)Shift Type Side Lever (F

106DECLARATION OF CONFORMITYPolaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A.Telephone 763-542-0500We, Polaris Industries Inc., declare th

8SAFETYSafe Riding GearAlways wear appropriate clothing when riding a Polaris vehicle. Wear protective clothing for comfort and to reduce the chance o

107WARRANTYLIMITED WARRANTYPolaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED WARRANTY on all components of the Pola

108WARRANTYWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caus

109WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESThis warranty also excludes failures resulting from improper lubrication; improper engine timing; imp

110WARRANTYALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR-TICULAR PURPOSE) ARE L

111MAINTENANCE LOGPresent this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with

112MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

113INDEXAAge Restrictions . . . . . . . . . . . . . . . . . 5Air Filter . . . . . . . . . . . . . . . . . . . . . . 69BBattery . . . . . . . . . . .

114INDEXIIdle RPM Adjustment . . . . . . . . . . . 71Immersion . . . . . . . . . . . . . . . . . . . . 80Indicator Lights . . . . . . . . . . . .

115INDEXSStop Switch. . . . . . . . . . . . . . . . . . . . 20Storage . . . . . . . . . . . . . . . . . . . . 91-96Switches . . . . . . . . . . . .

9SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. When-ever riding a Polaris vehicle, always wear sha

10SAFETYOperator SafetyRead and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating th

11SAFETYOperator SafetyAlways wear an approved helmet that fits properly. Wear eye protection (goggles or face shield), gloves, boots, long sleeves an

12SAFETYOperator SafetyAlways inspect your Polaris vehicle before each use to verify that it's in safe operating condition. Follow the inspection

13SAFETYOperator SafetyIf the vehicle has been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possib

14SAFETYOperator SafetyAlways follow the procedures outlined in this manual for operating over obstacles. See page 42.Always follow the procedures out

15SAFETYOperator SafetyNever exceed the stated load capacity for your vehicle. Cargo must be properly distributed and securely attached. Reduce speed

16SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label

Pantone 425 CWARNINGImproper vehicle use can result in SEVERE INJURY or DEATH.NEVER operate:S without proper training or instruction.S at speeds too f

17SAFETYSafety Labels and LocationsDiscretionary WarningWARNING• Never operate this ATV on HILLS steeper than 25 degrees 25°. To prevent overturn on

18SAFETYSafety Labels and Locations“No Passenger” WarningWARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE

19SAFETYSafety Labels and LocationsAge 16 WarningWARNINGOperating this ATV if you are under the age of 16 increases your chance of severe injury or de

20FEATURES AND CONTROLSSwitchesEngine Stop SwitchThe engine will not start or run when the switch is in the OFF position.OFFRUNPush the stop switch do

21FEATURES AND CONTROLSSwitchesHeadlight SwitchThe lights do not operate unless the main key switch is on and the engine stop switch is in the RUN pos

22FEATURES AND CONTROLSMirrorsUse the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the vehicle.Indicator

23FEATURES AND CONTROLSThrottle LeverPress the throttle lever to increase engine speed and vehicle movement. Release the lever to reduce engine speed

24FEATURES AND CONTROLSBrakesAggressively applying the brakes when backing down a hill may cause rear tipover. Aggressively applying the brakes while

25FEATURES AND CONTROLSBrakesParking BrakeLocking the Parking Brake1. Place the transmission in gear.2. Squeeze and release the brake lever two or thr

26FEATURES AND CONTROLSSteering LockLock the steering to prevent unauthorized use or theft of the vehicle.Tip: Place the steering lock keys in a safe

The text is printed on 100% recycled with 40% post-consumer waste (PCW).

27FEATURES AND CONTROLSChokeThe choke assists in starting a cold engine. Refer to the engine start-ing procedure on page 32 for cor-rect choke and thr

28FEATURES AND CONTROLSTransmission Gear SelectorThe transmission gear selector is located on the right side of the vehicle. F: Forward GearN: Neutral

29FEATURES AND CONTROLSRecoil StarterIf the battery is too weak to start the engine, use the recoil starter. Follow the starting procedures on page 32

30OPERATIONBreak-In PeriodThe break-in period for your new Polaris vehicle is the first ten hours of operation, or the time it takes to use the first

31OPERATIONPre-Ride ChecklistFailure to inspect and verify that the vehicle is in safe operating condi-tion before operating increases the risk of an

32OPERATIONStarting the EngineEngine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or deat

33OPERATIONStarting the Engine8. Do not press the throttle while starting the engine. Turn the ignition key past the ON position to engage the starter

34OPERATIONDriving Procedures1. Wear a helmet and eye protection. See page 8.2. Sit upright. Keep your feet on the footrests. Keep both hands on the h

35OPERATIONTurning the Vehicle1. Before turning, activate a turn signal to alert oth-ers of your intentions. Activate the left signal before a left tu

36OPERATIONDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow the

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

37OPERATIONDriving UphillWhenever traveling uphill, follow these pre-cautions:1. Avoid steep hills (25° maximum).2. Check the terrain carefully.3. Avo

38OPERATIONDriving on a Sidehill (Sidehilling)Avoid crossing the side of a hill (sidehilling) if possible. If sidehilling is necessary, follow these p

39OPERATIONDriving DownhillWhen driving downhill, follow these precautions:1. Check the terrain carefully.2. Avoid hills with excessively slippery or

40OPERATIONTurning Around on a Hill (K-Turn)If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.1.

41OPERATIONDriving Through WaterYour Polaris vehicle can operate through water with a maximum recommended depth equal to the bottom of the footrests.

42OPERATIONDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area.2

43OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle.2. Always a

44OPERATIONParking on an InclineAvoid parking on an incline if possible. If it's unavoidable, follow these precautions:1. Stop the engine.2. Plac

45OPERATIONHauling CargoOverloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or bra

46OPERATIONHauling CargoLoad DistributionRead and understand the load distribution warnings listed on warning labels. Never exceed the specified weigh

2POLARIS, THE WAY OUT, TRAIL BOSS and TRAIL BLAZER are registered trade-marks of Polaris Industries Inc.Copyright 2009 Polaris Sales Inc. All informat

47OPERATIONHauling CargoTowing LoadsSome models are equipped with a hitch. Accessory hitch kits are avail-able for other models.Towing is approved OFF

48EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

49MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

50MAINTENANCEPeriodic Maintenance ChartImproperly performing the procedures marked with a  could result in component failure and cause an accident, w

51MAINTENANCEPeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceQ Have an

52MAINTENANCEPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)X Engine mounts 100 H 12 M 1000

53MAINTENANCELubrication GuideCheck and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 49. It

54MAINTENANCEEngine OilOil RecommendationsAlways change the oil filter whenever changing oil.Polaris recommends the use of Polaris PS-4 PLUS Performan

55MAINTENANCEEngine OilOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on

56MAINTENANCETransmission OilAlways check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on pag

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . .

57MAINTENANCETransmission OilOil Change1. Position the vehicle on a level surface.2. Place a drain pan beneath the transmission oil drain plug area.3.

58MAINTENANCEBrake FluidCheck brake fluid levels for both brake systems before each ride. Always maintain brake fluid at the recommended level. Do not

59MAINTENANCEBrake FluidHand BrakeThe master cylinder is located on the left handle-bar. Maintain the fluid level 6 mm below the top edge of the maste

60MAINTENANCEBrakesThe front and rear brakes are hydraulic disc brakes. Both brake systems are self-adjusting.Brake InspectionsPerform the following c

61MAINTENANCESide Panel RemovalTip: Side panel removal may be difficult until the locking tabs and receivers have been snapped and unsnapped a few tim

62MAINTENANCEHandlebarsThe handlebars can be adjusted for rider preference.Improper adjustment of the handlebars or incorrect torquing of the adjuster

63MAINTENANCEToe AlignmentDo not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized Polaris dealer.Use

64MAINTENANCEThrottle Cable FreeplayAdjust throttle cable freeplay at the handlebar.1. Locate the throttle cable adjuster at the handlebar.2. Squeeze

65MAINTENANCESteering AssemblyThe steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are fo

66MAINTENANCETiresOperating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehi

4INTRODUCTIONThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sy

67MAINTENANCETiresWheel Removal1. Position the vehicle on a level surface. Place the transmission in gear. Lock the parking brake.2. Loosen the wheel

68MAINTENANCETiresWheel Nut Torque SpecificationsCheck the wheel nut torques occasionally and when they've been loos-ened for service. Item Torqu

69MAINTENANCEAir Filter1. Remove the seat.2. Release the air box cover clips, and remove the air box cover.3. Loosen the clamp and remove the filter.4

70MAINTENANCERecoil HousingAlways drain the recoil housing after operating the vehicle in wet condi-tions. Drain the housing before storing the vehicl

71MAINTENANCECarburetorYour Polaris vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 1800 meters and at

72MAINTENANCEDrive ChainDrive Chain LubricationThe drive chains are equipped with o-ring-sealed, permanently greased pins and rollers. However, the ou

73MAINTENANCEDrive ChainRear Drive Chain SlackCheck the amount of chain slack in three different locations by moving the vehicle slightly forward to g

74MAINTENANCEDrive ChainRear Drive Chain Slack6. Roll the vehicle forward or back-ward to adjust the chain slack to the proper tension. See the illust

75MAINTENANCELightsHeadlight Beam AdjustmentThe headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the ad

76MAINTENANCELightsPoor lighting can result in loss of control or an accident. Lights become dirty during normal operation. Wash the headlights and ta

5INTRODUCTIONFailure to follow the warnings in this manual can result in serious injury or death. This Polaris vehicle is not a toy and can be hazardo

77MAINTENANCELightsIndicator Lamp Replacement1. Remove the instrument panel, if necessary, to access the back of the indicator panel.2. Using a small,

78MAINTENANCESpark PlugsSpark Plug RecommendationsRefer to the specifications section beginning on page 102 for the recom-mended spark plug type and g

79MAINTENANCESpark PlugsSpark Plug ConditionNormal Spark PlugThe normal insulator tip is gray, tan or light brown. There will be few combustion deposi

80MAINTENANCEVehicle ImmersionIf your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the ve

81MAINTENANCESpark ArrestorFailure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Never ru

82MAINTENANCEPVT SystemFailure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of the

83MAINTENANCEPVT SystemThe basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requirements. As engine speed inc

84MAINTENANCEPVT SystemPVT DryingThere may be some instances when water is accidently ingested into the PVT system. Use the following instructions to

85MAINTENANCEBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing

86MAINTENANCEBatteryBattery Removal1. Place the transmission in gear.2. Lock the parking brake.3. Remove the seat.4. Disconnect the battery hold-down

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

87MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It c

88MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure

89MAINTENANCEBatteryBattery Charging (Conventional Battery)1. Remove the battery from the vehicle to prevent damage from leak-ing or spilled electroly

90MAINTENANCEBatteryBattery Charging (Sealed Battery)Always verify battery condition before and 1-2 hours after the end of charging.State of ChargeVol

91MAINTENANCECleaning and StorageWashing the VehicleKeeping your Polaris vehicle clean will not only improve its appearance but it can also extend the

92MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.

93MAINTENANCECleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life and

94MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by fogging

95MAINTENANCECleaning and StorageStorage TipsFluid LevelsInspect the fluid levels. Change fluids as recommended in the Periodic Maintenance Chart begi

96MAINTENANCECleaning and StorageStorage TipsInspect and LubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Peri