8SAFETYOperator SafetyRead and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating thi
98MAINTENANCECleaning and StorageStorage TipsFluid LevelsInspect the fluid levels. Change fluids as recommended in the Periodic Maintenance Chart begi
99MAINTENANCECleaning and StorageStorage TipsInspect and LubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Peri
100MAINTENANCETransporting the VehicleFollow these procedures when transporting the vehicle.1. Stop the engine.2. Place the transmission in gear.3. Lo
101ADJUSTMENTSCamber and CasterThe camber and caster are non-adjustable.Spring AdjustmentsThe front and rear shock absorber springs are adjustable. Ro
102ADJUSTMENTSHandlebarsThe handlebars can be adjusted for rider preference.1. Loosen the four handlebar bolts.2. Adjust the handlebar to the desired
103ADJUSTMENTSCarburetorThis vehicle is calibrated at the factory for optimal performance at alti-tudes ranging from zero to 6,000 feet (1800 m) and t
104ADJUSTMENTSThrottle Cable FreeplayAdjust throttle cable freeplay at the handlebar.1. Locate the throttle cable adjuster at the handlebar.2. Squeeze
105POLARIS PRODUCTSPart NumberDescriptionEngine Lubricant2870791 Fogging Oil (12 oz. Aerosol)2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil
106TROUBLESHOOTINGDrive Belt Wear/BurnPossible Cause SolutionDriving onto a pickup or tall trailer in high rangeUse low range (if equipped).Starting o
107TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionBlown fuse Replace fuseLow batt
9SAFETYOperator SafetyAlways wear an approved helmet that fits properly. Wear eye protec-tion (goggles or face shield), gloves, boots, long sleeves an
108TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with
109TROUBLESHOOTINGEngine Stops or Loses PowerEngine OverheatingPossible Cause SolutionOut of fuel Refuel, cycle key to ON position three times for 5 s
110SPECIFICATIONS* Based on EU Directive 76/432/ECHawkeye 2X4Gross Vehicle Weight 930 lbs. (422 kg)Dry Weight 525 lbs. (238 kg)Fuel Capacity 4.5 gal.
111SPECIFICATIONSJetting ChartClutching ChartHawkeye 2X4Tires/Pressure, Front 22x7-12 / 5 psi (34.5 KPa)Tires/Pressure, Rear 22x10-12 / 5 psi (34.5 KP
112SPECIFICATIONS* Based on EU Directive 76/432/ECHawkeye 4X4Gross Vehicle Weight 930 lbs. (422 kg)Dry Weight 550 lbs. (250 kg)Fuel Capacity 4.5 gal.
113SPECIFICATIONSJetting ChartClutching ChartHawkeye 4X4Drive Ratio, Front 3.6:1Drive Ratio, Final 15.18:1Tires/Pressure, Standard models Front 22x7-1
114WARRANTYLIMITED WARRANTYPolaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED WARRANTY on all components of the Pola
115WARRANTYWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caus
116WARRANTYHOW TO OBTAIN WARRANTY SERVICEIf your Quadricycle requires warranty service, you must take it to a Polaris dealer autho-rized to repair Pol
117MAINTENANCE LOGPresent this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with
10SAFETYOperator SafetyAlways inspect your vehicle before each use to verify that it's in safe oper-ating condition. Follow the inspection and ma
118MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS
119MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS
120INDEXAAccessories . . . . . . . . . . . . . . . . . . . 99Age Restrictions. . . . . . . . . . . . . . . . . 7Air Filter . . . . . . . . . . .
121INDEXHHandlebar Adjustment . . . . . . . . . . 102Hauling Cargo. . . . . . . . . . . . . . . 38-39Headlamp Replacement . . . . . . . . . . 80H
122INDEXSSwitchesAWD Switch . . . . . . . . . . . 21, 29Engine Stop Switch . . . . . . . . . 21Headlight Switch . . . . . . . . . . . 21Main Key
11SAFETYOperator SafetyAlways follow the procedures outlined in this man-ual for turning. Never turn sharply at excessive speeds, which can lead to ve
12SAFETYOperator SafetyAlways follow the procedures outlined in this manual for braking if you stall or roll backwards while climbing a hill. Never ba
13SAFETYOperator SafetyNever modify this vehicle through improper installation or use of acces-sories.Never exceed the stated load capacity for your v
14SAFETYSafety Decals and LocationsWarning decals have been placed on the vehicle for your protection. Read and follow the instructions of the decals
15SAFETYSafety Decals and LocationsDiscretionary WarningWARNING• Never operate this ATV on HILLS steeper than 25 degrees 25°. To prevent flip-over on
16SAFETYSafety Decals and Locations“No Passenger” WarningWARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE
17SAFETYSafety Decals and LocationsClutch Cover WarningWARNINGNO STEP• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not
18SAFETYSafe Riding GearAlways wear protective clothing to reduce the chance of injury.HelmetAlways wear a helmet that meets or exceeds established sa
19SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. When-ever riding a Polaris vehicle, always wear sh
20FEATURES AND CONTROLSSwitchesMode/Reverse Override SwitchThis vehicle is equipped with a reverse speed limiter system.To gain additional power while
21FEATURES AND CONTROLSSwitchesEngine Stop SwitchMove the stop switch either left or right to the OFF position to stop the engine quickly. The engine
22FEATURES AND CONTROLSThrottle LeverEngine speed and vehicle move-ment are controlled by pressing the throttle lever. The throttle lever is spring lo
23FEATURES AND CONTROLSBrake LeverSqueeze the brake lever toward the handlebar to apply the front and rear brakes. These brakes are hydraulically acti
24FEATURES AND CONTROLSParking BrakeLocking the Parking Brake1. Place the transmission in gear.2. Squeeze and release the brake lever two or three tim
25FEATURES AND CONTROLSAuxiliary Foot BrakeThe auxiliary brake system is intended to be used as a backup for the main brake system. Should the main sy
26FEATURES AND CONTROLSChokeThe choke assists in starting a cold engine. Refer to the engine starting procedure on page 36 for correct choke and throt
27FEATURES AND CONTROLSAutomatic Transmission Gear SelectorThe transmission gear selector is located on the right side of the vehicle. H: High GearN:
1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti
28FEATURES AND CONTROLSRecoil StarterIf the battery is too weak to start the engine, use the recoil starter. Follow the starting procedures on page 36
29FEATURES AND CONTROLSAll Wheel Drive (AWD) System (4X4 Models)The All Wheel Drive system is controlled by the AWD switch. When the switch is on 2X4,
30FEATURES AND CONTROLSInstrument ClusterYour vehicle is equipped with an instrument cluster that senses vehicle speed from the right front wheel. The
31FEATURES AND CONTROLSInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. All seg-ments will
32OPERATIONFuel SafetyWARNINGGasoline is highly flammable and explosive under certain conditions.• Always exercise extreme caution whenever handling g
33OPERATIONBreak-In PeriodThe break-in period for your new Polaris vehicle is the first ten hours of operation, or the time it takes to use the first
34OPERATIONBreak-In PeriodEngine and Drivetrain Break-in1. Fill the fuel tank with gasoline. See page 26.2. Check the oil level on the dipstick. See p
35OPERATIONPre-Ride ChecklistWARNINGIf a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicl
36OPERATIONStarting the Engine1. Position the vehicle on a level surface.2. Place the transmission in neutral.3. Lock the parking brake.NOTE: The star
37OPERATIONStarting the Engine8. Turn the ignition key past the ON position to engage the starter. Activate the starter for a maximum of five seconds,
2POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-tries Inc.Copyright 2007 Polaris Sales Inc. All information contained with
38OPERATIONHauling CargoYour vehicle has been designed to carry or tow a certain amount of load. Always read and understand the load distribution warn
39OPERATIONHauling CargoWARNINGHauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability and result in se
40OPERATIONDriving SafelyDriving Procedures1. Wear protective riding gear. See page 18.2. Sit upright with both feet on the footrests and both hands o
41OPERATIONDriving SafelyTurning the VehicleYour vehicle is equipped with a solid rear axle, which drives both rear wheels equally at all times. This
42OPERATIONDriving SafelyDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel, or during freez-ing weat
43OPERATIONDriving SafelyDriving UphillWhenever traveling uphill, follow these precautions:1. Drive straight uphill.2. Avoid steep hills (25° maximum)
44OPERATIONDriving SafelyDriving on a Sidehill (Sidehilling)Sidehilling can be dangerous and should be avoided if at all possible. If you encounter a
45OPERATIONDriving SafelyDriving DownhillWhen driving downhill, follow these precautions:1. Shift your weight uphill.2. Drive straight downhill.3. Slo
46OPERATIONDriving SafelyTurning Around on a Hill (K-Turn)If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to
47OPERATIONDriving SafelyTurning Around on a Hill (K-Turn)1. Stop and lock the parking brake while keeping body weight uphill.2. Leave the transmissio
3TABLE OF CONTENTSKnow Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48OPERATIONDriving SafelyDriving Through WaterYour vehicle can operate through water with a maximum recommended depth equal to the bottom of the footr
49OPERATIONDriving SafelyDriving Through WaterAfter running the vehicle in water, it's critical to have it serviced as out-lined in the maintenan
50OPERATIONDriving SafelyDriving Over ObstaclesBe alert! Look ahead and learn to read the terrain you're traveling on. Be constantly alert for ha
51OPERATIONDriving SafelyDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehic
52OPERATIONDriving SafelyParking on an InclineAvoid parking on an incline if possible. If it's unavoidable, follow these precautions:1. Stop the
53EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with
54MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad
55MAINTENANCEPeriodic Maintenance ChartMaintenance Chart KeyX Perform these operations more often for vehicles subjected to severe use.E Emission-rel
56MAINTENANCEPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first.X Perform these procedures more often f
57MAINTENANCEPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)X General lubrication50 H 3 M 50
58MAINTENANCEPeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceQ Have an
59MAINTENANCELubrication GuideCheck and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 54. Ite
60MAINTENANCEEngine OilOil RecommendationsAlways change the oil filter whenever changing oil.Polaris recommends the use of Polaris PS-4 PLUS Performan
61MAINTENANCEEngine OilOil LevelThe oil dipstick is located behind the recoil on the right side of the vehicle.1. Position the vehicle on a level surf
62MAINTENANCEOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 54. A
63MAINTENANCEOil and Filter Change11. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it.12.
64MAINTENANCETransmission OilAlways check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on pag
65MAINTENANCETransmission OilOil Check1. Position the vehicle on a level surface.2. Place the transmission in gear.3. Lock the parking brake.4. Remove
66MAINTENANCETransmission OilOil Change1. Position the vehicle on a level surface.2. Place the transmission in gear.3. Lock the parking brake.4. Remov
67MAINTENANCEFront Gearcase (Demand Drive) FluidAlways check and change the demand drive fluid at the inter-vals outlined in the Periodic Maintenance
5KNOW YOUR VEHICLEAs the operator of the vehicle, you are responsible for your personal safety, the safety of others, and the protection of our enviro
68MAINTENANCEFront Gearcase (Demand Drive) FluidFluid Check1. Position the vehicle on a level surface.2. Place the transmission in gear.3. Lock the pa
69MAINTENANCEFront Gearcase (Demand Drive) FluidFluid Change1. Position the vehicle on a level surface.2. Place the transmission in gear.3. Lock the p
70MAINTENANCEBrake FluidCheck brake fluid levels for both brake systems before each ride. Always maintain brake fluid at the recommended level. Do not
71MAINTENANCEBrake FluidHand BrakeThe master cylinder is located on the left handlebar. Main-tain the fluid level 1/4" (6.3 mm) below the top edg
72MAINTENANCEBrakesThe front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. The auxiliary
73MAINTENANCEToe AlignmentUse the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 3-6 mm toe out.1. Po
74MAINTENANCESteering AssemblyThe steering assembly of this vehicle should be checked periodically for loose nuts and bolts. If loose nuts and bolts a
75MAINTENANCETiresRefer to the specifications section beginning on page 110 for recom-mended tire type, size and pressure.Tire Tread DepthAlways repla
76MAINTENANCETiresWheel Removal1. Position the vehicle on a level surface.2. Place the transmission in gear.3. Lock the parking brake.4. Loosen the wh
77MAINTENANCETiresWheel Installation1. Place the wheel on the wheel hub with the valve stem toward the outside and the rotation arrows on the tire poi
6SAFETYOperator SafetyThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these wor
78MAINTENANCEAir Filter/Breather Filter1. Position the vehicle on a level surface.2. Place the transmission in gear.3. Lock the parking brake.4. Remov
79MAINTENANCELightsHeadlight Beam AdjustmentThe headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the ad
80MAINTENANCELightsWhen servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot
81MAINTENANCERecoil HousingAlways drain the recoil housing after operating the vehicle in wet condi-tions. Drain the housing before storing the vehicl
82MAINTENANCESpark PlugsSpark Plug RecommendationsRefer to the specifications section beginning on page 110 for the recom-mended spark plug type and g
83MAINTENANCESpark PlugsSpark Plug Inspection4. Inspect the electrodes for wear and carbon buildup. Replace worn or fouled plugs. Verify that the gap
84MAINTENANCEVehicle ImmersionIf it's impossible to take your vehicle to a dealer before starting it, follow the steps outlined below.1. Move the
85MAINTENANCESpark ArrestorUse the following procedure to periodically purge accumulated carbon from the exhaust pipe/muffler.1. Position the vehicle
86MAINTENANCEPVT SystemWARNINGFailure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component
87MAINTENANCEPVT SystemPVT DryingThere may be some instances when water is accidently ingested into the PVT system. Use the following instructions to
7SAFETYOperator SafetySafety TrainingWhen you purchased your new Polaris vehicle, your dealer offered a hands-on safety training course. You were also
88MAINTENANCEBatteryYour vehicle may have either a sealed battery, which requires little maintenance, or a conventional battery. A sealed battery can
89MAINTENANCEBatteryBattery Removal1. Place the transmission in gear.2. Lock the parking brake.3. Open the front cover.4. Disconnect the battery hold-
90MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It c
91MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure
92MAINTENANCEBatteryBattery Charging (Conventional Battery)1. Remove the battery from the vehicle to prevent damage from leak-ing or spilled electroly
93MAINTENANCEBatteryBattery Charging (Sealed Battery)NOTE: Always verify battery condition before and 1-2 hours after the end of charging.State of Cha
94MAINTENANCECleaning and StorageWashing the VehicleKeeping your Polaris vehicle clean will not only improve its appearance but it can also extend the
95MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.
96MAINTENANCECleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life and
97MAINTENANCECleaning and StorageStorage TipsClean the ExteriorMake any necessary repairs and clean the vehicle as recommended. See page 94.Stabilize
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