Polaris 2012 FS IQ WideTrak Manuale Utente Pagina 1

PMS 419Snowmobile Owner's Manualfor Maintenance and SafetyFS IQ Widetrak

6INTRODUCTIONPreservation of the EnvironmentPOLARIS is committed to supporting an environmental education cam-paign. We encourage state and provincial

96MAINTENANCELubricationRear SuspensionLubricate the suspension pivot shafts with POLARIS Premium All Sea-son Grease at the intervals outlined in the

97MAINTENANCEGearcase OilCheck and change the gearcase oil at the intervals outlined in the Peri-odic Maintenance Table beginning on page 82.POLARIS r

98MAINTENANCEGearcase OilGearcase Oil ChangeThe drain plug is located on the bottom of the gearcase.Tip: POLARIS does not recommend tipping the snowmo

99MAINTENANCESpark PlugsA new engine can cause temporary spark plug fouling due to the preser-vative added during the assembly process. Avoid prolonge

100MAINTENANCESpark PlugsNormal Spark PlugThe normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes

101MAINTENANCEIntake FiltersThe intake foam filter limits snow ingestion into the intake system. When operating in loose powder snow, check the top of

102MAINTENANCEn Alternator Belt InspectionInspect the alternator belt condition and tension before each ride.1. Stop the engine.2. Open the hood.3. In

103MAINTENANCEExhaust SystemCheck the exhaust system for wear or damage at the intervals outlined in the Periodic Maintenance Table beginning on page

104MAINTENANCECooling SystemCoolantThe coolant supplied in the system is a 60/40 mixture of ethylene-glycol and distilled water. This mixture provides

105MAINTENANCECooling Systemn Coolant LevelThe engine coolant level is controlled by the recovery system. The recovery system components are:• Coolant

7INTRODUCTIONVehicle Identification NumbersRecord your snowmobile’s identification numbers and key number in the spaces provided. Remove the spare key

106MAINTENANCECooling SystemCoolant High Temperature Indicator LightThe high temperature indicator light will illuminate when engine cool-ant temperat

107MAINTENANCECooling SystemFlushing the Cooling SystemTo ensure that the coolant maintains its ability to protect the engine, the system should be co

108MAINTENANCECooling SystemBleeding the Cooling System5. Remove the bleed screw on the radiator. Do not lose the washer.6. Remove the coolant pressu

109MAINTENANCECooling SystemBleeding the Cooling System14. Monitor engine coolant temperature. When it reaches 195 F. (90  C.), remove the vice-grip

110MAINTENANCEBrakesn Hydraulic Brake InspectionInspect the brake lever reserve before each use of the snowmobile. See page 61.Brake pads must be repl

111MAINTENANCEBrakesn Brake FluidAfter opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle. Brake

112MAINTENANCEBrakesBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action. Bleed the system before

113MAINTENANCEBrakesBleeding the Hydraulic Brake System5. Close the bleeder valve and release the brake lever.6. Repeat steps 4 and 5 until fluid flow

114MAINTENANCELightsRemoving Halogen BulbsTip: Do not touch a halogen bulb with bare fingers. Oil from skin leaves a resi-due, causing a hot spot that

115MAINTENANCELightsInstalling Halogen Bulbs1. Hold the bulb by its metal base and install it into the wire harness.2. Insert the bulb into the housin

8SAFETYOperator SafetyThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these wor

116MAINTENANCEElectrical SystemRELAY LABEL FUSE LABEL ITEM POWEREDSTART SOLENOIDRELAYGround side of start solenoidCHASSISRELAYSPARE 20A NoneACCESSORYE

117MAINTENANCEClutch SystemPeriodically inspect clutch sheaves for damage, wear or belt residue. To maintain optimum performance, clean with non-oil b

118MAINTENANCEClutch Systemn Drive Belt ConditionPeriodically check the condition and tension of the drive belt, and always carry a spare. Inspect the

119MAINTENANCEClutch SystemDrive Belt AdjustmentBelt deflection should be adjusted without removing the clutch from the jackshaft.1. Loosen the 7/16&q

120MAINTENANCEClutch SystemDrive Belt RemovalNOTICE: Do not attempt to remove the drive belt after operating in reverse. The snowmobile must be stoppe

121MAINTENANCEClutch SystemDrive Belt Installation1. Drop the drive belt over the drive clutch and pull back the slack. The belt cord line should be f

122MAINTENANCETrack ReplacementWhen replacing the track, always install a track having the lug size rec-ommended for your model. See your POLARIS deal

123MAINTENANCETrack LubricationWARNING! Operating with insufficient lubrication between the rail slide and track guide clips can cause track failure,

124MAINTENANCETrack TensionWARNING! Moving parts can cut and crush body parts. When performing the checks and adjustments recommended on the following

125MAINTENANCETrack Tension4. Check for specified slack between the wear surface of the track clip and the plastic rail slide. If the track needs adju

9SAFETYOperator SafetyFollow the recommended maintenance program outlined beginning on page 81 of this manual to ensure that all critical components o

126MAINTENANCEn Track AlignmentPeriodically check that the track is centered and running evenly on the slide rails. Misalignment will cause excessive

127MAINTENANCESteering SystemSteering Inspection and AdjustmentCheck all steering system fasteners weekly and before a long ride. Tighten any loose fa

128MAINTENANCESteering SystemSki AlignmentWARNING! Improper ski alignment or adjustment may cause loss of steering control, resulting in serious injur

129MAINTENANCESteering Systemn Ski SkagsWARNING! Worn skis and/or skags will adversely affect handling. Loss of vehicle control may result, causing se

130MAINTENANCEBatteryWARNING! Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When

131MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure

132MAINTENANCEBatteryBattery ChargingFor a refresh charge, follow all instructions carefully.1. Check the battery voltage with a voltmeter or multimet

133MAINTENANCEExtended StorageOff-season or extended storage of your snowmobile requires preventive measures to aid against deterioration and to prolo

134MAINTENANCEExtended StorageEngine ProtectionFogging the engine is not recommended for this model.NOTICE: Fogging the engine improperly can result i

135POLARIS PRODUCTSPart No.DescriptionEngine Lubricants2876244 Performance Synthetic 2W-50 4-Cycle Oil (PS-4 PLUS) (qt.)2876245 Performance Synthetic

10SAFETYOperator SafetyStay Clear of TrackYour snowmobile is propelled by a revolving track that must be partially exposed for proper operation.WARNIN

136TROUBLESHOOTINGEngine and Drive Train TroubleshootingEngine Speed, RPM or Boost is LimitedEngine Doesn't Turn OverProbable Cause SolutionEngin

137TROUBLESHOOTINGEngine and Drive Train TroubleshootingEngine Turns Over, Fails to StartEngine BackfiresProbable Cause SolutionOut of fuel Refuel.Wat

138TROUBLESHOOTINGEngine and Drive Train TroubleshootingEngine Runs Irregularly, Stops or Loses PowerProbable Cause SolutionEngine Management System R

139TROUBLESHOOTINGEngine and Drive Train TroubleshootingEngine OverheatingHarsh Drive Clutch EngagementDrive Belt Turns OverDrive System NoiseProbable

140TROUBLESHOOTINGSuspension TroubleshootingProblem SolutionRear suspension bottoms too easily • Set static sag (see page 52). Adjust torsion spring b

141TROUBLESHOOTINGDrive Belt Wear/BurnCause Solution Driving at low RPMDrive at higher RPM. Gear the machine down. Check belt deflection.Insufficient

142WARRANTYService And Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the POLARIS warranty info

143WARRANTYService And Warranty InformationPOLARIS Anti-Theft SystemThe POLARIS anti-theft system (PATS) monitoring program is designed to aid owners

144WARRANTYLimited WarrantyPOLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIMITED WARRANTY on all components of the POLARI

145WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FI

11SAFETYOperator SafetyRiding PositionOperating a snowmobile requires skill and balance for proper control. Rider positions may vary with experience;

146WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested by a POLARIS Dealer (if ap

147WARRANTYConditions and ExclusionsWarranty applies to the product only and does not allow for coverage of personal loss. Some items are considered “

148WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

149WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the POLARIS standard limited war-ranty for your vehi

150WARRANTYU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS,

151MAINTENANCE LOGPresent this section of your manual to your dealer each time your snow-mobile is serviced. This will provide you and future owners w

152MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

153MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

154INDEXAAccessories . . . . . . . . . . . . . . . . . . . 57Alternator Belt Inspection . . . . . . . 102Apparel . . . . . . . . . . . . . . . .

155INDEXGGauge Cleaning. . . . . . . . . . . . . . . . . 49Gearcase Oil . . . . . . . . . . . . . . . . 97-98Gearcase Oil Change . . . . . . . . .

12SAFETYOperator SafetyRiding ApparelHelmetWearing a helmet can prevent a severe head injury. Whenever riding a POLARIS vehicle, always wear a helmet

156INDEXSSnow Conditions . . . . . . . . . . . . . . . 21Spark Plugs . . . . . . . . . . . . . . . . 99-100Speed . . . . . . . . . . . . . . . . .

13SAFETYOperator SafetyRider CapacityYour snowmobile is designed for up to two riders. A decal on the console indicates that the vehicle is designed f

14SAFETYOperator SafetyCargo CapacitySee page 32 for cargo loading information.WARNING! Overloading the cargo carrier can cause loss of control result

15SAFETYOperator SafetyExcessive SpeedWARNING! High speed driving, especially at night, could result in serious injury or death. Always reduce speed w

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

16SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles, posts, or other obstacles. Be especially alert if you’re snowmobiling afte

17SAFETYOperator SafetyAvalanchesSnowmobilers should always be properly trained and equipped before traveling in mountainous terrain:• Take an avalanc

18SAFETYOperator SafetyIce and Snow Build-upWARNING! Ice and snow build-up may interfere with the steering of your snowmobile, resulting in serious in

19SAFETYOperator SafetyDriving on Slippery SurfacesWARNING! Never attempt an abrupt change of direction when operating on slippery surfaces. Proceed s

20SAFETYOperator SafetyDrive BeltDo not operate the engine with the drive belt removed.CAUTION! Operation of the engine with the belt removed may resu

21SAFETYOperator SafetyInadequate Snow ConditionsSince snow provides the only lubrication for the power slide suspension and, on liquid cooled models,

22SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docile condi-tions may become dangerous if operators

23SAFETYOperator SafetyWindchill/Temperature ChartsThe following information is provided to help you determine when tem-peratures become dangerous for

24SAFETYSafety Decals and LocationsWarning decals have been placed on the snowmobile for your protec-tion. Read and follow the instructions of the dec

25SAFETYSafety Decals and LocationsPassenger WarningSnowmobiles designed for an operator and one passenger have a warn-ing decal on the console. For m

The text is printed on 100% recycled with 40% post-consumer waste (PCW).

26SAFETYSafety Decals and LocationsReverse WarningPOLARIS snowmobiles equipped with standard reverse and will have this decal on the console:WARNINGRe

27SAFETYSafety Decals and LocationsOperation WarningAn operation warning decal is present on the console of all POLARIS snowmobiles:WARNING• To avoid

28FEATURES3456132110111218141516172019219781. Nosepan2. Skis3. Front Bumper4. Hood5. Headlight6. Windshield7. Mountain Bar8. Handlebar9. Fuel Filler C

29FEATURES2478159101314312 111651. Glove Box2. MFD Display3. Ignition Switch4. Mirror5. Shifter6. 12-Volt DC Outlet7. Work Light Switch8. Brake Lever9

30FEATURESBackrestThe backrest is adjustable for either operator or passenger use.1. Loosen the upper adjustment knobs to raise or lower the backrest.

31FEATURESAdjustable HeadlightsMove the headlight adjuster to raise or lower the headlight beam.• Move the adjuster to the left to lower the beam.• Mo

32FEATURESCargo CarrierWARNING! Overloading or towing improperly can alter vehicle handling and can cause loss of control.• Whenever towing or operati

33FEATURESPassenger Grab HandleThe position of the passenger grab handles can be adjusted for rider preference.1. Remove the adjustment bolt.2. Reposi

34FEATURESEngine Management SystemMalfunction Indicator Lamp (MIL)Illuminated MILThe MIL (Check Engine Indicator) will illuminate when a problem with

35FEATURESEngine Management SystemTo protect the engine, the engine management system will limit engine RPM, vehicle speed or turbo boost (if equipped

For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Phone 1-888-70

36FEATURESEngine Management SystemThe engine management system is programmed to alert the rider when coolant temperatures reach higher-than-normal lev

37FEATURESInstrumentationMFD Component IdentificationDigital Display IdentificationItem1 Analog Gauge (if equipped)2 Digital Gauge3 Check Engine Indic

38FEATURESInstrumentationMFD SettingsThe MFD control switch allows you to set the MFD display to your pref-erences. The rocker switch has a MODE butto

39FEATURESInstrumentationMFD SettingsSpeedometer/TachometerIf your model is equipped with both analog and digital displays, the speedometer and tachom

40FEATURESInstrumentationMFD Digital Display ProgramsPress and release the MODE button to cycle through the three MFD pro-grams: Performance, Engine a

41FEATURESInstrumentationMFD Digital Display ProgramsPerformance ProgramTrip SettingsTrip F automatically displays when the fuel level is low if the s

42FEATURESInstrumentationMFD Digital Display ProgramsPerformance ProgramClock Setting (if equipped)1. Enter the Performance Program.2. Press and relea

43FEATURESInstrumentationMFD Digital Display ProgramsEngine ProgramPress and release the MODE button until the engine program screen is active. The de

44FEATURESInstrumentationMFD Digital Display ProgramsEngine ProgramAltitude (if equipped)The rider can calibrate the altimeter for current atmospheric

45FEATURESInstrumentationMFD Digital Display ProgramsHistory ProgramPress and release the MODE button until the history program screen is active. This

1WELCOMEThank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS owners. We proudly produce an excit-ing line of ut

46FEATURESInstrumentationMFD Digital Display ProgramsHistory ProgramService Interval ReminderThe gauge logs the number of engine hours accumulated bet

47FEATURESInstrumentationMFD Digital Display ProgramsHistory ProgramService Interval ReminderTo reset the reminder at a new interval:1. Enter the Hist

48FEATURESInstrumentationMFD Battery ReplacementModels equipped with the clock feature have a battery to power the clock. If the clock function of the

49FEATURESInstrumentationMFD Battery Replacement5. Using needle-nose pliers, grasp the battery and rotate it so the lead-ing edge of the battery is ra

50THE PERFECT FITIQ Front Suspension AdjustmentsIndependent Front Suspension (IFS)Break in the suspension for approximately 150 miles (240 km) before

51THE PERFECT FITRear Suspension AdjustmentsRider weight, cargo weight, riding style, trail conditions and vehicle speed all affect suspension action.

52THE PERFECT FITRear Suspension AdjustmentsInitial Spring Preload Setting (Sag Method)To set up the rear suspension torsion spring preload, measure t

53THE PERFECT FITRear Suspension AdjustmentsTorsion Spring PreloadTo adjust rear torsion spring preload, rotate the three-position cam using the engin

54THE PERFECT FITRear Suspension AdjustmentsLimiter Strap Position (Ski Pressure)The following information is provided only as a guideline to be used

55THE PERFECT FITRear Suspension AdjustmentsShock Compression ValvingThe rear track shocks for this model are gas charged shocks. The valv-ing on the

2POLARIS, THE WAY OUT and IQ are registered trademarks of POLARIS Industries Inc.Copyright 2011 POLARIS Sales Inc. All information contained within th

56THE PERFECT FITHandlebar AdjustmentsUse the following steps to adjust handlebar angle at the handlebar block.1. Remove the mountain bar.2. Remove th

57THE PERFECT FITAccessoriesPOLARIS offers a wide range of accessories for your snowmobile to help make each ride more enjoyable.Use only POLARIS part

58PRE-RIDE INSPECTIONSPre-Ride ChecklistInspect all items on the checklist for proper operation or condition before each use of the snowmobile. Proced

59PRE-RIDE INSPECTIONSBefore Starting the EngineBefore starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Ne

60PRE-RIDE INSPECTIONSBefore Starting the Enginen Hood LatchesThe hood of the snowmobile protects the operator from moving parts as well as aiding in

61PRE-RIDE INSPECTIONSBefore Starting the Enginen BrakesAlways check the following items for proper operation before starting the engine.Brake Lever T

62PRE-RIDE INSPECTIONSBefore Starting the Enginen Parking Brake Lever LockUse the parking brake lever lock only when you want the snowmo-bile to remai

63PRE-RIDE INSPECTIONSBefore Starting the Enginen Track InspectionWARNING! Operating the snowmobile with a damaged track increases the possibility of

64PRE-RIDE INSPECTIONSBefore Starting the Enginen Suspension InspectionLoose nuts and bolts can reduce your snowmobile's reliability and cause ne

65PRE-RIDE INSPECTIONSStart the Engine and Checkn Engine Stop SwitchCheck the auxiliary shut-off switch for proper operation. Push the switch down to

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5This section contains helpful information for owners and driv

66PRE-RIDE INSPECTIONSn Tip-Over InspectionsIn the event of a tip-over or rollover, check the oil level before operating the snowmobile.NOTICE: Failur

67OPERATIONFuel SafetyGasoline is highly flammable and explosive under certain conditions.• Always exercise extreme caution whenever handling gasoline

68OPERATIONBreak-In PeriodEngine Break-InThe break-in period for engine is the first 500 miles (800 km) of opera-tion. No single action on your part i

69OPERATIONStarting the Engine1. Turn the key to the ON position.NOTICE: Engaging the starter when the engine is running WILL result in serious engine

70OPERATIONEmergency StartingIf the battery is too weak to start the engine, and a battery charger is not available, the engine can be started using j

71OPERATIONEmergency Starting1. Always wear eye protection when jump starting your vehicle.2. Keep bystanders away from the vehicles.3. Perform the em

72OPERATIONEmergency Starting12. Make sure that the engine stop switch is in the UP position. 13. Attempt to start the vehicle. 14. If the engine does

73OPERATIONn Stopping the SnowmobileThe following chart lists methods for stopping the snowmobile. See page 76 for more information about the engine s

74OPERATIONFuelNOTICE: Damage to the fuel pump will occur if the snowmobile is operated with an empty fuel tank. Do not allow the snowmobile to run ou

75OPERATIONTrack Warm-UpA loose track or flying debris could cause serious injury or death. Stand clear of the front of the snowmobile and the moving

4

76OPERATIONn Engine Stop SwitchPush down on the engine stop switch to ground out the ignition and stop the engine quickly. Pull the switch up to the R

77OPERATIONn Throttle LeverWARNING! An improperly functioning throttle lever may cause erratic machine behavior and loss of control, which could resul

78OPERATIONReverse OperationWARNING! Improper reverse operation, even at low speeds, may cause loss of control, resulting in serious injury or death.

79OPERATIONDaily StorageAt the end of each ride, park the snowmobile on a level surface and sup-port it at the rear with an appropriate track stand. T

80MAINTENANCEEmission Control InformationAny qualified repair shop or qualified person may maintain, replace, or repair the emission control devices o

81MAINTENANCEPOLARIS Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenanc

82MAINTENANCEPeriodic Maintenance Interval TableO = Perform ServiceX = ReplaceDAILY orPRE-RIDEINITIALLYMiles (km)YEARLYor EVERYMiles (km)Item Pg Instr

83MAINTENANCEPeriodic Maintenance Interval TableO = Perform ServiceX = ReplaceDAILY orPRE-RIDEINITIALLYMiles (km)YEARLYor EVERYMiles (km)Item Pg Instr

84MAINTENANCEPeriodic Maintenance Interval TableO = Perform ServiceX = ReplaceDAILY orPRE-RIDEINITIALLYMiles (km)YEARLYor EVERYMiles (km)Item Pg Instr

85MAINTENANCEEngine OilAlways check and change the engine oil at the intervals outlined in the Periodic Maintenance Table beginning on page 82. Always

5INTRODUCTIONImportant Notes for Owners and DriversAfter reading this manual, store it in the snowmobile for convenient ref-erence. It should remain w

86MAINTENANCEEngine Oiln Oil Level CheckNote: Read the entire oil check procedure before checking the oil level.The oil level will rise as engine temp

87MAINTENANCEEngine Oiln Oil Level CheckThe oil level in the oil bottle may drain below the level of the dipstick if the engine has not run for more t

88MAINTENANCEEngine Oiln Oil Level Check8. Maintain the oil level in the safe operating range, between the upper and lower marks on the dip-stick. If

89MAINTENANCEEngine OilOil in System Check1. Position the vehicle on a level surface. Start the engine and allow it to idle 3-5 seconds (no more than

90MAINTENANCEEngine OilOil ChangeAlways change the oil at the intervals outlined in the Periodic Mainte-nance Table beginning on page 82. Clean the fo

91MAINTENANCEEngine OilOil Change5. Remove the oil return hose from the oil tank. Have an assistant place the end of the hose into a drain pan.6. Disc

92MAINTENANCEEngine OilOil Change18. Remove the oil filter cap, then remove the oil filter. Inspect the o-ring and replace it if it's worn or dam

93MAINTENANCEEngine OilOil Change26. Add additional oil to bring the level slightly above the lower mark (in the safe operating range) on the dipstick

94MAINTENANCEn Foam Oil Breather ElementThe foam oil breather element absorbs small amounts of liquid to pro-tect sensors within the intake system fro

95MAINTENANCELubricationDriveshaft BearingUsing a needle-nose grease gun, inject grease into the grease hole on the top edge of the bearing flangette